Enameled Rectangular Aluminium Wire

Our enameled rectangular aluminum wire, also known as enameled aluminum flat wire, is designed for high-performance electromagnetic winding applications. With advanced insulation systems and precision dimensional control, this product ensures excellent thermal endurance, mechanical strength, and chemical stability.

Suitable for transformers, motors, and large low-voltage electromagnetic systems, the wire complies with international standards including IEC, NEMA, GB, and JIS, and is UL certified.

Aluminum Thickness(a): 0.8~10.0mm;  Width(b): 2.0-25mm
Thermal Class (℃): 120; 180; 200 ; 220; 240
Standard: IEC, NEMA, GB, JIS

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Our enameled rectangular aluminum wire, also known as enameled aluminum flat wire, is designed for high-performance electromagnetic winding applications. With advanced insulation systems and precision dimensional control, this product ensures excellent thermal endurance, mechanical strength, and chemical stability.

Suitable for transformers, motors, and large low-voltage electromagnetic systems, the wire complies with international standards including IEC, NEMA, GB, and JIS, and is UL certified.

Aluminum Thickness(a): 0.8~10.0mm;  Width(b): 2.0-25mm
Thermal Class (℃): 120; 180; 200 ; 220; 240
Standard: IEC, NEMA, GB, JIS

Available Insulation Systems
We offer multiple enamel types to meet varying thermal and operational requirements:

  • Polyurethane
    • Excellent solderability
    • High thermal resistance

  • Polyesterimide
    • Solderable at elevated temperatures
    • Strong thermal performance
    • Good chemical resistance

  • Polyamideimide
    • Very high thermal resistance
    • Excellent chemical stability

  • Polyimide
    • Superior thermal endurance
    • Outstanding chemical resistance
    • High radiation resistance

Each insulation system is selected based on application environment and required temperature class.

Key Product Features

  • Excellent thermal stability across operating ranges
  • Strong dielectric performance
  • High mechanical strength and structural reliability
  • Superior resistance to common solvents and coolants
  • Reduced friction during coil insertion into slots (improved sliding performance)
  • High abrasion resistance
  • Chemically stable insulation coating

These properties make the wire particularly suitable for demanding industrial and heavy-duty applications.

Technical Specifications

  • Product Name: Enameled Rectangular Wire
  • Conductor Material: Aluminum
  • Dimensions:
    • Thickness (a): 0.8 – 10.0 mm
    • Width (b): 2.0 – 25 mm
    • Ultra-flat and large-size wires available upon request
  • Thermal Classes:
    • 120°C (Class E)
    • 180°C (Class H)
    • 200°C (Class C)
    • 220°C (Class C+)
    • 240°C (Class HC)
  • Insulation Thickness Options: Single / Heavy
  • Certification: UL
  • Standards: IEC, NEMA, GB, JIS

Applications
Enameled rectangular aluminum wire is widely used in:

  • Dry-type transformers
  • Special transformers
  • Power transformers
  • Motors and generators
  • Welding machines
  • Rectifiers
  • Reactors
  • Modern electrical instruments
  • Large and low-voltage electromagnetic windings

Packaging & Export Options
To ensure product safety during transportation, we provide export-grade packaging solutions:

  • 30 kg to 150 kg plywood spools
    • Sizes: 250×400 / 250×500 / 250×600 / 250×730
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