Paper Covered Winding Aluminium Wire

Paper Covered Winding Aluminium Wire features an aluminum conductor wrapped with cable insulation paper to form a secure insulating layer. The wrapping structure is carefully controlled to meet defined layering and spacing requirements.

  • The insulation consists of a minimum of three layers of paper tape.
  • When more than three layers are applied, the innermost and outermost layers must be fully covered and wrapped, while the intermediate layers may be applied with a controlled gap.
  • For standard wrapping, the gap between layers must not exceed 2 mm.
  • When the paper tape width is 9.5 mm or greater, the maximum permissible gap is 3 mm.

This structured wrapping approach ensures consistent insulation integrity and performance reliability.

Category:

Paper Covered Winding Aluminium Wire features an aluminum conductor wrapped with cable insulation paper to form a secure insulating layer. The wrapping structure is carefully controlled to meet defined layering and spacing requirements.

  • The insulation consists of a minimum of three layers of paper tape.
  • When more than three layers are applied, the innermost and outermost layers must be fully covered and wrapped, while the intermediate layers may be applied with a controlled gap.
  • For standard wrapping, the gap between layers must not exceed 2 mm.
  • When the paper tape width is 9.5 mm or greater, the maximum permissible gap is 3 mm.

This structured wrapping approach ensures consistent insulation integrity and performance reliability.

Diameter Range (mm): round:1.0-7.0mm flat:a:0.9-10mm b:3-35mm
Insulation Material: Kraft electrica paper / Nomex paper / HPI-Green / Mark paper.etc

Performance Benefits
Paper insulation winding wire offers the following advantages:

  • Strong resistance to abrasion and solvents
  • Excellent electrical performance
  • Superior heat shock resistance, adhesion, and flexibility
  • High cut-through resistance
  • High voltage resistance in oil environments
  • Improved transformer filling coefficient
  • Reduced transformer size and overall cost

Technical Specifications

  • Product Name: Insulation Paper Winding Wire 
  • Conductor: Aluminum Wire
  • Available Dimensions
  • Round Wire
    • Diameter: 1.0 – 7.0 mm
  • Rectangular Wire
    • Thickness (a): 0.9 – 10.0 mm
    • Width (b): 3.0 – 25.0 mm
  • Insulation Paper Options
    • Kraft electrical paper
    • Nomex paper
    • HPI-Green
    • Mark paper
  • Insulation Build: Available in single or double layers, with thickness supplied as per project requirements.
  • Applicable Standards: IEC, NEMA, GB, JIS

Application Areas

Primarily used in:

  • Oil-immersed transformer windings
  • Medium and large transformer systems

Packaging & Shipping Options
Spool Options:

  • 30 kg to 150 kg Poly-wood spools (250×500 / 250×600)
  • PT25 to PT200 spools / bobbins

Outer Packaging:

  • Carton box with pallet
  • Plywood box

Packaging is suitable for sea transportation.

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